Processing

Processing

In-house developed technology

For more than 15 years we are developing and implementing new technologies in the field of down and feathers processing.

Our technological progress gives us the opportunity to reach the highest quality standards with a minimal impact on the enviroment around us.


Trialo Pre-Sorting

By extracting in water only the valuable feathers immediately after the slaughterhouse we diminish the water consumption with 50% and avoid fiber creation.

Trialo Pre-Sorting

By extracting in water only the valuable feathers immediately after the slaughterhouse we diminish the water consumption with 50% and avoid the creation of fibers.


Trialo - Pre-Sorting

By extracting in water only the valuable feathers immediately after the slaughterhouse we diminish the water consumption with 50% and avoid the creation of fibers.


Tunnel Washing Technology

The new concept of washing based on small portions give a big advantage in decreasing the water consumption with 50% and at the same moment increasing the quality of end products.

Tunnel Washing Technology

The new concept of washing based on small portions give a big advantage in decreasing the water consumption with 50% and at the same moment increasing the quality of end products.


Tunnel Washing Technology

The new concept of washing based on small portions give a big advantage in decreasing the water consumption with 50% and at the same moment increasing the quality of end products.


Mont Blanc Sorting Machine

This innovative approach of sorting gives us the opportunity to extract the biggest clusters with the highest down content. Thanks to this we are able to obtain exclusive quality and respond to most severe requirements of the markets such as Japan.


Mont Blanc Sorting Machine

This innovative approach of sorting gives us the opportunity to extract the biggest clusters with the highest down content. Thanks to this we are able to obtain exclusive quality and respond to most severe requirements of the markets such as Japan.

Mont Blanc Sorting Machine

This innovative approach of sorting gives us the opportunity to extract the biggest clusters with the highest down content. Thanks to this we are able to obtain exclusive quality and respond to most severe requirements of the markets such as Japan.

Our Promise Of Quality

With our own fully equipped laboratory right next to the production facility we have all the necessary testing devices needed to perform the quality control on each step of the production process. Our team is trained in two most reputed down and feather quality centers in the world – IDFL Switzerland and QTEC Japan. 

Every single lot of down and feathers passes an evaluation on the following parameters:

Hygiene and cleanliness: turbidity,
fat content, oxygen number

Filling power / Down power

Composition and labeling: down
content and specie analysis

Traceability

For all our down products we are able to reach the highest quality levels regarding turbidity, down cluster content, and fill power. If you need more information about each quality aspect you can click on “more” to get a clear explanation about the quality level.

Turbidity icon

Up to
1000+ mm Turbidity

Turbidity indicates the cleanliness of down and feathers. It demonstrates the presence of dust or dirt (organic and inorganic).  U.S. and European standards require a result of at least 300 mm. Very clean samples register at 550 mm or higher. – IDFB

down content icon

Up to
96% Down Cluster Content

The percentage of the total content which is composed of down, nestling down, and plumules.

Fill power icon

Up to
900 Fill power

Fill power is a measure of loft, or the insulation ability of down products in cubic inches per ounce. The higher the number, the more fill power there is. – IDFB

Down Creators and all our products are certified by J-TAS, GRS (Global Recycled Standard), and OEKO-TEX.